service schedule HYUNDAI I20 2022 Owners Manual

Page 199 of 444

6-71
06
System maintenance
Climate control air filter
OIK047401LOIK047401L
[A] : Outside air, [B] : Recirculated air
[C] : Climate control air filter, [D] : Blower
[E] : Evaporator core, [F] : Heater core
This filter is installed behind the glove
box. It filters the dust or other pollutants
that enter the vehicle through the
heating and air conditioning system.
We recommend that the climate control
air filter be replaced by an authorized
HYUNDAI dealer according to the
maintenance schedule. If the vehicle is
being driven in severe conditions such
as dusty or rough roads, more frequent
climate control filter inspections and
changes are required.
If the air flow rate suddenly decreases,
we recommend the system be checked
at an authorized HYUNDAI dealer.
i Information
• Replace the filter according to the
Maintenance Schedule.
• If the car is being driven in severe
conditions such as dusty, rough roads,
more frequent climate control air filter
inspections and changes are required.
• When the air flow rate suddenly
decreases, we recommend that the
system be checked by an authorized
HYUNDAI dealer.
Checking the amount of air
conditioner refrigerant and
compressor lubricant
When the amount of refrigerant is low,
the performance of the air conditioning
is reduced. Overfilling also has a bad
influence on the air conditioning system.
Therefore, if abnormal operation is
found, we recommend that the system
be inspected by an authorized HYUNDAI
dealer.
NOTICE
It is important that the correct type and
amount of oil and refrigerant is used.
Otherwise, damage to the compressor
and abnormal system operation may
occur. To prevent damage, the air
conditioning system in your vehicle
should only be serviced by trained and
certified technicians.
WARNING
Vehicles equipped with R-134a
Since the refrigerant is
operated at very high
pressure, the air
conditioning system should
only be serviced by trained
and certified technicians.
All refrigerants should be reclaimed
with proper equipment.
Venting refrigerants directly to the
atmosphere is harmful to individuals
and environment. Failure to heed these
warnings can lead to serious injuries.

Page 300 of 444

7-53
07
Winter precautions
Use high quality ethylene glycol
coolant
Your vehicle is delivered with high
quality ethylene glycol coolant in the
cooling system. It is the only type of
coolant that should be used because it
helps prevent corrosion in the cooling
system, lubricates the water pump and
prevents freezing. Be sure to replace or
replenish your coolant in accordance
with the maintenance schedule in
chapter 8. Before winter, have your
coolant tested to assure that its freezing
point is sufficient for the temperatures
anticipated during the winter.
Check battery and cables
Winter puts additional burdens on the
battery system. Visually inspect the
battery and cables as described in
chapter 8. The level of charge in your
battery can be checked by an authorized
HYUNDAI dealer or a service station.
Change to “winter weight” oil if
necessary
In some climates it is recommended that
a lower viscosity “winter weight” oil be
used during cold weather. See chapter
2 for recommendations. If you aren’t
sure what weight oil you should use, we
recommend that you consult with an
authorized HYUNDAI dealer.
Check spark plugs and ignition
system
Inspect your spark plugs as described
in chapter 8 and replace them if
necessary. Also check all ignition wiring
and components to be sure they are not
cracked, worn or damaged in any way.
To keep locks from freezing
To keep the locks from freezing, squirt
an approved de-icer fluid or glycerine
into the key opening. If a lock is covered
with ice, squirt it with an approved
de-icing fluid to remove the ice. If the
lock is frozen internally, you may be able
to thaw it out by using a heated key.
Handle the heated key with care to avoid
injury.
Use approved window washer anti-
freeze in system
To keep the water in the window washer
system from freezing, add an approved
window washer anti-freeze solution in
accordance with instructions on the
container. Window washer anti-freeze is
available from an authorized HYUNDAI
dealer and most auto parts outlets. Do
not use engine coolant or other types
of anti-freeze as these may damage the
paint finish.

Page 340 of 444

Engine compartment .................................................................................... 10-4
Maintenance services
................................................................................... 10-6
Owner’s responsibility ............................................................................................ 10-6
Owner maintenance precautions........................................................................... 10-6
Owner maintenance ..................................................................................... 10-8
Owner maintenance schedule ............................................................................... 10-8
Scheduled maintenance service ................................................................ 10-10
Normal maintenance schedule - petrol engine .................................................... 10-11
Maintenance under severe usage conditions - petrol engine
............................ 10-15
Normal maintenance schedule - diesel engine ....................................................10-17
Maintenance under severe usage conditions - diesel engine ............................10-20
Explanation of scheduled maintenance items ..........................................10-24
Engine oil
..................................................................................................... 10-26
Checking the engine oil level (Petrol Engine) .......................................................10-28
Checking the engine oil level (Diesel Engine) ......................................................10-29
Changing the engine oil and filter
......................................................................... 10-31
Engine coolant .............................................................................................10-32
Checking the coolant level .................................................................................... 10-32
Recommended engine coolant .............................................................................10-34
Changing the coolant
............................................................................................10-34
Brake/clutch fluid ........................................................................................10-35
Checking the brake/clutch fluid level ................................................................... 10-35
Intelligent Manual Transmission (iMT) System actuator fluid .................. 10-37
Checking the iMT system actuator fluid level ...................................................... 10-37
Washer fluid ................................................................................................ 10-38
Checking the washer fluid level ............................................................................10-38
Parking brake .............................................................................................. 10-39
Checking the parking brake ..................................................................................10-39
Fuel filter (for diesel) ................................................................................... 10-40
Draining water from fuel filter .............................................................................. 10-40
Fuel filter cartridge replacement
......................................................................... 10-40
Air cleaner .................................................................................................... 10-41
Filter replacement .................................................................................................. 10-41
Climate control air filter.............................................................................. 10-43
Filter inspection ..................................................................................................... 10-43
Filter replacement ................................................................................................. 10-43
10. Maintenance
10

Page 345 of 444

10-6
Maintenance
You should exercise the utmost care
to prevent damage to your vehicle and
injury to yourself whenever performing
any maintenance or inspection
procedures. Inadequate, incomplete
or insufficient servicing may result in
operational problems with your vehicle
that could lead to vehicle damage, an
accident, or personal injury.
Owner’s responsibility
i Information
Maintenance Service and Record
Retention are the owner’s responsibility.
We recommend in general that you have
your vehicle serviced by an authorized
HYUNDAI dealer.
You should retain documents that show
proper maintenance has been performed
on your vehicle in accordance with
the scheduled maintenance service
charts shown on the following pages.
You need this information to establish
your compliance with the servicing
and maintenance requirements of your
vehicle warranties.
Detailed warranty information is
provided in your Service Passport.
Repairs and adjustments required as
a result of improper maintenance or a
lack of required maintenance are not
covered when your vehicle is covered by
warranty.
Owner maintenance
precautions
Improper or incomplete service may
result in problems. This chapter gives
instructions only for the maintenance
items that are easy to perform.
i Information
Improper owner maintenance during the
warranty period may affect warranty
coverage. For details, read the separate
Service Passport provided with the
vehicle. If you’re unsure about any
servicing or maintenance procedure, we
recommend that the system be serviced by
an authorized HYUNDAI dealer.
WARNING
Maintenance work
• Performing maintenance work on a
vehicle can be dangerous. You can
be seriously injured while performing
some maintenance procedures.
If you lack sufficient knowledge
and experience or the proper tools
and equipment to do the work, we
recommend that the system be
serviced by an authorized HYUNDAI
dealer.
• Working under the hood with the
engine running is dangerous. It
becomes even more dangerous when
you wear jewelry or loose clothing.
These can become entangled in
moving parts and result in injury.
Therefore, if you must run the engine
while working under the hood, make
certain that you remove all jewelry
(especially rings, bracelets, watches,
and necklaces) and all neckties,
scarves, and similar loose clothing
before getting near the engine or
cooling fans.
MAINTENANCE SERVICES

Page 349 of 444

10-10
Maintenance
Follow Normal Maintenance Schedule if the vehicle is usually operated where none of
the following conditions apply.
If any of the following conditions apply, you must follow the Maintenance Under
Severe Usage Conditions.
• Repeated driving short distance of less than 8 km (5 miles) in normal temperature
or less than 16 km(10 miles) in freezing temperature
• Extensive engine idling or low speed driving for long distances
• Driving on rough, dusty, muddy, unpaved, graveled or salt-spread roads
• Driving in areas using salt or other corrosive materials or in very cold weather
• Driving in the condition of inflowing sand or dust into engine
• Driving in heavy traffic area
• Driving on uphill, downhill, or mountain road repeatedly
• Using for towing or camping, and driving with loading on the roof
• Driving as a patrol car, taxi, other commercial use of vehicle towing
• Frequently driving under high speed or rapid acceleration
• Frequently driving in stop-and-go condition
• Engine oil usage which is not recommended (Mineral type, Semi-synthetic, Lower
grade spec, etc.)
If your vehicle is operated under the above conditions, you should inspect, replace
or refill more frequently than the following Normal Maintenance Schedule. After the
periods or distance shown in the chart, continue to follow the prescribed maintenance
intervals.
SCHEDULED MAINTENANCE SERVICE

Page 351 of 444

10-12
Maintenance
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Kmsx1,000
1.51020304050607080
Months
2 1224364860728496
Years
- 12345678
ENGINE BAY
Engine oil & filter *
1 *2 *3
I RRRRRRRR
Drive beltAt first, Inspect 90,000km or 72 months after that,
Inspect every 30,000km or 24 month
Air cleaner filter 1.0 T-GDI C C R C R C R C C
S
martstream G1.2
CCCRCCRCC
Battery condition & specific gravity IIIIIIIII
Spark Plugs *
10
1.0 T-GDI Replace at every 70,000 kmsSmartstream G1.2
Replace at every 150,000 kms
Valve clearance *
4
Inspect at every 90,000 kms or 108 months
Vaccum Hose - - - I - - I - I
Idler / damper pulley/Adj. Bolt Inspect when replacing the drive belt or timing belt/chain
Brake/Clutch fluid Replace @ every 40,000 kms or 3 years
Engine Coolant (topup & specify gravity) *
5
Inspect at every service;
Replace first at 100,000 Km or 60 months ; then at every 30,000 Km or 24 months
Manual transaxle fluid *
6
------ I --
Dual Clutch transaxle fluid (if equipped)*
6
------ I --
MT system actuator fluid (if equipped) *
6
-R-R R-R
Intelligent Var. transaxle fluid (if equipped)*
6
-- -- I ---
I : Inspect and if necessary adjust,top-up, clean or replaceC : Clean and Replace if necessary R : Replace
NORMAL MAINTENANCE SCHEDULE - PETROL ENGINE (CONT.)

Page 357 of 444

10-18
Maintenance
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Kmsx1,000
1.51020304050607080
Months
2 1224364860728496
Years
- 12345678
ENGINE BAY
Engine oil & filter *
1 *2 *3
I RRRRRRRR
Drive beltAt first, inspect every 80,000km (50,000miles) or 48months :
after that, inspect every 20,000km (12,500miles) or 12months
Air cleaner filter - C R C R C R C
Battery condition & specific gravityIIIIIIIII
Valve clearance*
4
Inspect at every 90,000 kms or 108 months
Hoses (Vaccum/ EGR / VGT/ WGT) -IIIIIIII
Idler / damper pulley/Adj. Bolt Inspect when replacing the drive belt or timing belt/chain
Brake/Clutch fluid Inspect @ Every service ; Replace @ every 45,000 km or 3 years
Engine Coolant (topup & specify gravity) *
5
Inspect at every service;
Replace first at 120,000 Km or 120 months ; then at every 30,000 Km or 24 months
Manual transaxle fluid *
6
------ I - I
Dual Transmission fluid (if equipped) *
6
No Check ; No Service reqd.
NORMAL MAINTENANCE SCHEDULE - DIESEL ENGINE
C : Clean and Replace if necessary I : Inspect and if necessary adjust,top-up, clean or replace
R : Replace

Page 364 of 444

10-25
10
Vacuum crankcase ventilation
hoses (if equipped)
Inspect the surface of hoses for
evidence of heat and/or mechanical
damage. Hard and brittle rubber,
cracking, tears, cuts, abrasions, and
excessive swelling indicate deterioration.
Particular attention should be paid to
examine those hose surfaces nearest to
high heat sources, such as the exhaust
manifold.
Inspect the hose routing to assure that
the hoses do not come in contact with
any heat source, sharp edges or moving
component which might cause heat
damage or mechanical wear. Inspect
all hose connections, such as clamps
and couplings, to make sure they are
secure, and that no leaks are present.
Hoses should be replaced immediately if
there is any evidence of deterioration or
damage.
Air cleaner filter
We recommend that the air cleaner filter
be replaced by an authorized HYUNDAI
dealer.
Spark plugs
Make sure to install new spark plugs of
the correct heat range.
WARNING
Do not disconnect and inspect spark
plugs when the engine is hot. You may
burn yourself.
Valve clearance (For 1.0 T-GDi)
Inspect for excessive valve noise and/or
engine vibration and adjust if necessary.
We recommend that the system be
serviced by an authorized HYUNDAI
dealer.
Cooling system
Check cooling system components, such
as radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
Coolant
The coolant should be changed at the
intervals specified in the maintenance
schedule.
Manual transmission fluid
(if equipped)
Inspect the manual transmission fluid
according to the maintenance schedule.
Automated manual transmission
fluid (if equipped)
Inspect the Automated manual
transmission fluid according to the
maintenance schedule.

Page 437 of 444

10-98
Maintenance
The emission control system of your
vehicle is covered by a written limited
warranty. Please see the warranty
information contained in the Service
Passport in your vehicle.
Your vehicle is equipped with an
emission control system to meet all
emission regulations.
There are three emission control systems
which are as follows.
(1) Crankcase emission control system
(2) Evaporative emission control system
(3) Exhaust emission control system
In order to assure the proper function
of the emission control systems, it
is recommended that you have your
car inspected and maintained by
an authorized HYUNDAI dealer in
accordance with the maintenance
schedule in this manual.1. Crankcase emission control
system
The positive crankcase ventilation
system is employed to prevent air
pollution caused by blow-by gases
being emitted from the crankcase. This
system supplies fresh filtered air to the
crankcase through the air intake hose.
Inside the crankcase, the fresh air mixes
with blow-by gases, which then pass
through the PCV valve into the induction
system.
2. Evaporative emission control
system
The Evaporative Emission Control
System is designed to prevent
fuel vapors from escaping into the
atmosphere.
Canister
Fuel vapors generated inside the fuel
tank are absorbed and stored in the
onboard canister. When the engine is
running, the fuel vapors absorbed in
the canister are drawn into the surge
tank through the purge control solenoid
valve.
Purge Control Solenoid Valve
(PCSV)
The purge control solenoid valve
is controlled by the Engine Control
Module (ECM); when the engine coolant
temperature is low during idling, the
PCSV closes so that evaporated fuel
is not taken into the engine. After
the engine warms up during ordinary
driving, the PCSV opens to introduce
evaporated fuel to the engine.
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